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Atto Abrasives Ltd

2. Company Background


åtto Abrasives, established in 1994, is engaged in the development, manufacture and distribution of specialised abrasives. The specialised abrasives include precision cutting wheels and rubber bonded polishing and grinding wheels. The abrasives are used in the automotive, aerospace and medical device sectors, in applications where precision and surface finishes are essential characteristics of the end product.

Major customers include Rolls Royce Aerospace, Victorinox (Swiss Army knife), TFX Medical and Allied Signal. åtto have developed a very attractive niche market by focusing on developing bespoke solutions for specific customer problems. The eBusiness project has given them the opportunity to complement their specialist offering with a range of consumables that can be assessed and ordered via the extranet facility.

A large proportion of turnover is derived from export sales (circa 80%). The main export markets are Germany, Switzerland, the U.K., and France. In addition the company also exports to India, Singapore and the USA.

The company has achieved consistent and sustained growth since it was established in 1994. During the initial years (1994-1999) the company operated from leased premises in New Ross, Co. Wexford. In 1999 the company purchased a 3 acre site outside New Ross and constructed a purpose built facility of 10,000 sq. ft.
The actual relocated to the new facility occurred in January 2000. The new factory and offices were designed and equipped to facilitate the anticipated growth in eBusiness transactions. The site is sufficiently large to permit further expansion of manufacturing, warehousing and office areas as the need arises.

In 1999 åtto entered into an exclusive agreement with an American abrasives company. This agreement, which will continue for future years, contributed £200,000 to turnover in 1999. Stripping out the contribution from this agreement the underlying increase in turnover was 100%.

The key promoters of the project were the following:

Michael Prendergast, M.A., M.Sc., PhD. Managing Director

Dr. Prendergast is a graduate of Trinity College Dublin and University College Cork. Prior to establishing åtto Abrasives he worked in a technical and managerial capacity with a number of companies including Quest International, Plant BioTechnology (UCC) Limited and Medentech Limited, Wexford. In addition he has lectured, in a full-time and part-time capacity, at Waterford Institute of Technology.

Dr. Prendergast is computer literate and has participated in a number of computer training and related courses.

Mr. Thomas A. Prendergast, B.A. (Mod), M.A. Marketing Director

Mr. Prendergast is a graduate of Trinity College Dublin and for 10 years worked as International Marketing Manager for the abrasives division of the American Optical Corporation.

As International Marketing Manager, Mr. Prendergast was responsible for establishing and overseeing a worldwide distribution and sales network. He has extensive experience of direct selling, distribution and marketing of abrasives in 32 countries. He has participated in numerous trade missions and successfully presented submissions to government agencies.

During his career in the abrasives industry he has established a close working relationship with abrasive machinery manufacturers. He has extensive experience of applied engineering and is fully conversant with the challenges encountered by end users. Mr. Prendergast designed and launched the first åtto Web site in 1994 and has overseen the various up-dates

2.1 The Abrasives Market

åtto Abrasives Limited develops, manufactures and supplies ‘bonded’ abrasives. The total market for bonded abrasives, in Western Europe, in 1998 was 810 million. The East European market was estimated at about €200 Million in 1998.

In light of the technical nature of the product and the diversity of industries into which the åtto products are sold, business to business selling is the key means of promotion.

The UK market – case study of a changing market place The three key sectors of the UK abrasives market are classified as 'coated', 'bonded' and 'super abrasives'. Super abrasives and coated are considered to account for the larger shares by value at 38% and 36% respectively, whilst bonded is estimated to have a 26% share.

3M, Unicorn, Hermes and S.I.A, achieved the largest market shares of coated products. The principal suppliers to the bonded market are Unicorn and Carborundum, whilst in the super abrasives field Unicorn (including Nimbus) and Tyrolit are the major players. As mentioned below, Unicorn and British Nimbus are owned by Saint-Gobain.

In overall terms, major players include 3M, Hermes, Marcrist, Diamant Boart/Wendt, Tyrolit, Arrow, and Klingspor.

Historically, there is a trend towards greater supplier concentration in the abrasives industry. For example, between 1996 and 1998, Carbo Plc acquired a number of abrasives manufacturers, suppliers and distributors, whilst Unicorn was acquired by Saint Gobain in 1997, and Flexovit the following year. Cora Abrasives are also owned by Saint Gobain.

Distribution of abrasive products is served by a wide range of dealers and trade outlets reflecting the fragmented end uses of abrasives. For example, outlets for sandpaper include the DIY multiples, independent retailers and builder’s merchants, whilst grinding wheels for manufacturing purposes are catered for by the Engineers Merchants, and abrasives specialists.

Plant and Tool hire outlets represent a major distribution channel for abrasive products. Throughout the UK there are an estimated 2500 to 3000 Plant Hire outlets, and 2000 Tool Hire outlets, growing at the estimated yearly rates of approximately 3-4%, with market leaders such as Hewden Stuart/Finning, A-Plant and HSS.

Major distribution channels include Abrasives specialists, Engineers Merchants/Factory Supply Stockists, DIY Multiples, Builders Merchants, Automotive.

This description of the UK market gives an insight into the complexity that åtto has to come to terms with in developing its marketing and sales strategies and this is just one of their markets.

The Sales & Marketing strategy of the company is principally based around direct selling to the end user, through trade shows and magazines. Combined with this the company uses its customer base to evaluate applications for its products and then targets similar producers in other markets worldwide.


Existing Products Product Name % of Total Sales
1 Precision Cutting Wheels 35%
2 Precision Grinding Wheels 35%
3 Cutlery Grinding Wheels 20%
Other Cotton Bonded Products 15%
Market Territories Product Name % of Total Sales
Ireland   15%
Germany Abrasives 30%
U.K. Abrasives 25%
Switzerland Abrasives 20%

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