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Vitra Tiles

5.2 The eBusiness Solution – technical details


ERP systems

The ERP systems that are currently being integrated as a part of the eBusiness project were Prism in the case of Turkey and Protean in the case of Ireland.

The Prism system was installed by the Turkish business (Eczacibasi Ceramic Tiles) in the early 1990s. It comprises a number of modules including:
  • Production planning
  • Purchasing
  • Customer order management
  • Inventory
  • Financial support
The Irish system, Protean, as used by Vitra in Ireland is a windows-based system, object-oriented and much more user friendly.

Capital investment – hardware & software

The following table contains the detail and cost of the technology used to implement the projects.

DESCRIPTION MODEL NUMBER
(IF APPROPRIATE)
UNIT COST
(£000)
TOTAL COST
(£000)
MS Windows Terminal Server Software Version 4.0 £1.7 1.7
Firewall Licence Checkpoint / NT 2.341 2.341
Citrix MetaFrame 6.0 6.0
Applications server / file server Compaq Proliant ML
370 Raid 5
8.644 8.644
Terminal Server H/W Compaq Proliant ML
370 Raid 1
7.075 7.075
20/40 DAT External Tape Drive Compaq 1.551 1.551
Cisco Router 1601 Cisco 1.089 1.089
Rental of circuit ESAT 2.54 2.54
Installation of circuit ESAT 1.86 1.86
Internet Access ESAT 3.6 3.6
Firewall support ESAT 0.5 0.5
Installation of firewall & router   1.150 1.150
Toshiba Notebooks (for training of customers) Tecra 2.5 10.0
Web Dev. Software (Front-end)   6.0 6.0
TOTAL CAPITAL INVESTMENT     54.05

5.3 Training


Vitra also invested in a substantial training programme in order to ensure that all stakeholders were able to use the new systems and thus achieve the business benefits planned for. Training was provided by Protean consultants Wonderware, supported by local consultants Datapac.
  • Field sales staff were given training in the use of Protean modules such as Order Entry, Stock Query, Production Status Report, and Account Query screens. They were also given training to allow them to become trainers in turn so as to enable them to provide the local support to customers having connection difficulties.
  • Customers were also given training in the use of the Protean modules
  • Internal sales staff required training in customer management skills to enable them to optimise their customer service. This was critical because one of the main value drivers of the project was the additional time that sales staff would had to focus on delivering superior levels of customer service.
  • Showroom sales staff were also given training on Protean.
Another key concern in the development of staff has been a focus on improving the ability of staff to work with other staff across the group. There is substantial interchange of staff between Turkey and Ireland. This has resulted in substantial knowledge being transferred from country to country and plant to plant. The eBusiness implementation team was largely Turkish and have been resident in Arklow, Ireland for the duration of the project and beyond. Much of the success in the project can be attributed to this capability in capturing and disseminating learning across the broader group.

5.4 Project Costs

The eBusiness project costs broke down as follows:

Costs Total (£000)
Feasibility Study (Initial study costs prior to
commencing the project)
11,480
Process Development (Developing the
eBusiness systems and processes)
97,550
Recruitment of Specialist Staff
(Up to 1 years salary costs of New
Specialist Staff only)
0
Marketing Costs 6,000
Total Current 128,695
Capital Investment (hardware and/or
purchased software
54,050
Total Current & Capital 182,745

5.5 eBusiness Project Benefits

At the start of the project Vitra identified a number of generic benefits that flow from any eBusiness implementation:
  • Lower Costs
  • Greater Business Efficiency
  • Gain Competitive Advantage
  • Broader Market Coverage
  • Improved Customer Service
  • Increased Customer Satisfaction
  • Greater Customer Retention
  • Better Quality Products and Services
  • Better Business Intelligence
  • Fewer Administrative Errors
The specific benefits from this project break down along functional lines:

Sales

Prior to the eBusiness project sales orders were faxed to the Arklow office by sales representatives or by customers. The appropriate internal sales agent then entered these orders onto the system. The eBusiness project freed internal sales staff from these repetitive order entry tasks and allowed them to concentrate on customer service. It also eliminated transcription errors as the orders were entered directly by the customer. US customers were particularly eager to commence on-line trading, due to the time differences between Ireland and the USA.

Purchasing

The project enabled approved suppliers to connect to the system through a standard Internet connection. They are now able to check raw materials stock levels against minimum order quantities. This enabled improved planning and service for their business. Whilst some monitoring of materials levels was required the implementation team estimated that the project would reduce the purchasing workload by 40%.

Internal

The ability to look at stocks in real-time in all locations, Ireland, UK, and Turkey significantly reduces response times to customers. The finished project linked the Protean databases in Ireland with the Prism-based system in Turkey enabling transparency of records between all the divisions of the company. The Arklow-based servers were designed to support the system worldwide.



National Development Plan The Programmes of Enterprise Ireland are co-funded by EU Structural Funds