The plastics industry in Ireland has a strong manufacturing tradition, making a widely diverse and sophisticated range of products for many consumer, commercial and industrial applications. About 350 companies use a variety of world-class techniques that include injection moulding, blow and rotational moulding, extrusion and thermoforming.

The industry employs around 22,500 people. Approximately 25% of all production is exported, mainly to the UK, mainland Europe and the US. Many of the companies in the sector are small and supply the multinationals that are based in Ireland. This has assisted in the development of a strong base of suppliers who conform to the high standards set by multinationals for their sub-contractors.

Contract moulders make up the single most important element of the industry and the products that they make are mainly component type mouldings for OEM customers in the automotive, consumer, electronics, IT hardware, and medical devices and telecommunications areas.

Irish plastics companies have responded vigorously to tough market conditions over the past two years. Some have set up manufacturing bases in the Czech Republic to cater for customers who have relocated in central and eastern Europe, while at the same time maintaining their existing production bases in Ireland.

Research and development activity is increasing to create new products for new markets.  Companies are increasing their production of ingenious, value-added products. An example of the product innovation being developed by Irish suppliers is the returnable packaging being made by a company in Co Meath. When components have been delivered to manufacturers around the world, the packaging folds up like an egg box and can be returned to the sender at minimal cost.

Apart from the emphasis on research and development, many plastics companies are making increasing use of automation and robotics, to make significant improvements in productivity and competitiveness. In addition, as part of the diversification process, new materials such as nano-clays are being used. Centres such as the Polymer Development Centre at Athlone’s Institute of Technology are providing strong hands-on technical support to the plastics industry as it continues to develop.